During
the Renaissance,
marble was quarried
by inserting wooden
pegs into naturally
occurring cracks
in the rock, then
pouring water
onto the pegs
to make them swell.
Eventually the
rock would split,
liberating a piece
of marble. The
principle tool
of modern quarrying
is a wire cable
1cm in diameter,
fitted at 5cm
intervals with
diamond-studded
collars. Holes
are drilled in
the mountain,
the cable is threaded
through the holes
to form a loop,
and the loop is
driven at high
speed by an electric
motor.
In an open pit
quarry, the marble
is extracted in
rectangular blocks
approximately
measuring 8' x
8' x 16'. Once
the sides and
back of a block
have been separated
from the mountain
using the wire
cable, the bottom
is undercut from
the front using
a chain saw that
translates along
a horizontal rail.
Eventually the
block splits away
from the wall
and topples to
the ground. Marble
is hard, but it
is also brittle.
To prevent the
80 ton block from
shattering on
impact, a bed
of rubble is prepared
beforehand. Too
large to transport,
this block will
be cut into smaller
blocks measuring
4' x 4' x 8' and
weighing 10 tons.
The marble blocks
will then be transported
by truck to a
sawmill.
Once at the sawmill,
marble blocks
are sliced into
slabs by a gang
of parallel circular
saws. The saws
move slowly at
the speed of 1
meter per hour.
If the blocks
aren't well squared,
much time and
marble is wasted
in the sawing
process.